Miracle Boy – Oil Filtration System

Miracle Boy-High Performance Oil Filtration System

Reason for change

Why do we need Miracle Boy – Oil Filtration Filter System : Hydraulic oil used in industrial processes can get contaminated with particulates, water, sludge and oxides. Our filtration products use treated cellulose fiber filter cartridges to remove these contaminants, filtering particles as small as 0.1 micron. This maximizes the usage life of the oil and reduces maintenance-related downtime of machines.

If the oil replacement is failed, the mechanical equipment gets broken and stops its work. It is because the degrading factors which come up in oil decrease the oil performance. Miracle Boy which was patented keeps the oil performance at the new oil level or more.
The goal is to reduce a waste of work such as support for sudden failure and raising operation rates and reduce the running cost.

Miracle Boy Oil Filtration Equipment – Oil Reclamation

The Miracle Boy is an off-line, circulating hydraulic oil Filtration / refresher system capable of removing sub-micron particulate (down to 0.1 micron), water, sludge, and oxides found contaminating most hydraulic oil systems. The Miracle Boy utilizes a treated-cellulose fiber “deep” filter cartridge. It can also handle oil of virtually any viscosity.

Installation of the Miracle Boy is simple and can be performed quickly, without needing to interrupt the machine (in most cases). The connections to and from the Miracle Boy can be had in many popular PT or NPT style fittings to ease installation and allow trouble-free adaptation to existing equipment. Also included are 1/4 turn ball valves allowing ease of maintenance and cartridge replacement.

contribution
MB ADV
Oil Filtration System
filter

Product Offerings for the Oil Filtration Systems

  • 20 Gallons to 20,000+ gallons – We have a unit to fit your needs.
  • Improves machine efficiency.
  • Ultra-fine filtration (0.1 micron)
  • Removes oxides, moisture, varnish, and sludge!
  • Will prevent the formation of varnish in ALL hydraulic and lubrication systems.
  • Easy set-up and maintenance.
  • Oil test port located on front panel.
  • Many options available including many different color and power supply configurations.
  • In electrical transformer application, Miracle Boy can be run “hot” without interrupting transformer operation.

Understanding Oil Filtration

Most people are familiar with the process of absorption, less are familiar with adsorption. There is a distinction, and it can mean the difference between clean oil and machinery breakdowns. 

Understand how the system works

Ab-sorption

The penetration of a substance (e.g. gas or thin film of liquid) into the surface layer
of a solid with which it is in contact (e.g. process by which pesticides are taken into
plant tissues by roots or foliage (stomata, cuticle, etc.))

Ad-sorption

The chemical and/or physical attraction of one substance at the surface of another. Refers to gases, dissolved substances or liquids on the surface of solids or liquids.
(e.g. the tendency of clay and high organic soils to absorb pesticides.)

Most in-line hydraulic oil filters used today are of the “pleated media” or “wire mesh” type. These types of filter are very efficient in reducing particulate matter that is larger than 25 microns. Anything smaller passes directly through the media and is therefore not affected by the filter at all. At the same time, it also does not allow for water, or oxide removal.

The Miracle Boy utilizes adsorption strategies and a “deep filtration” media. This type of filter allows for higher performance due to the attractive nature of the filter media. This attractive nature allows for much finer filtration all the way down to the 0.1-micron range. This in turn allows for reduced maintenance schedules, and even eliminates the need to change your lube oil, all while improving the oil’s viscosity.

Installation of the Miracle Boy is simple and can be performed quickly, without needing to interrupt the machine (in most cases). The connections to and from the Miracle Boy can be had in many popular PT or NPT style fittings to ease installation and allow trouble-free adaptation to existing equipment. Also included are 1/4 turn ball valves allowing ease of maintenance and cartridge replacement.

before and after
varnish

                                                                           Multiple ways of saving you money!
Not only does Miracle Boy reduce costly Machine repairs, reduce machine failure downtime, and eliminate the need to change your lubrication oil, it also saves you money on your electric bill!.


Customers have typically seen 6.6% reduction in electricity usage (avg. per machine) due to reduced friction. One U.S. customer has reported an annual savings of $4,300, after installation on their 200HP compressor!

INSTALLATION: Kidney Loop Installation: As the picture illustrates, this system is attached directly to your existing oil tank and circulates oil continuously. It is even possible to filter your oil system 24 hours a day, even if the machinery is not being used. This allows for the highest degree of filtration possible. Because this system connects to the oil tank, all of the oil in the system is eventually circulated through the Miracle Boy.

setup
Installation
models
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Model 2
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